SAG Mill Design and Specification . The Kidston plant was designed to process 7500 tpd fresh ore of average hardness; but to optimise profit during the first two years of operation when softer oxide ore will be treated, the …
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The SGI equation uses a transfer size between a SAG and ball mill; it is proposed that a synthetic transfer size of 2100 µm be used to model single-stage SAG mills. 5.9ˇ √˙˝ ˛ . ˚ 0.96 0.985˜ !"# ˝ $ ˝ √˙˝ %&'() (2) where: SGI is the SAG Grindability Index, minutes, P80 is the SAG hydrocyclone overflow 80% passing size, µm
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And whether the total pinion energy (SAG plus ball mill) was sorted by increasing SAG, or by increasing total pinion energy, the result was the same. Taking design numbers from this analysis shows that to grind to a T80 of 1.7mm (from 152mm F80) in a SAG mill will require 29.5 kWh/t in the SAG mill. When ball mill grinding is added,
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The SGI equation uses a transfer size between a SAG and ball mill; it is proposed that a synthetic transfer size of 2100 µm be used to model single-stage SAG mills. 5.9ˇ √˙˝ ˛ . ˚ 0.96 0.985˜ !"# ˝ $ ˝ √˙˝ %&'() (2) where: SGI is the SAG Grindability Index, minutes, P80 is the SAG hydrocyclone overflow 80% passing size, µm
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ONTARIO – ABB, the leading power and automation technology group, has commissioned an upgrade to Vale's existing Clarabelle dual pinion semi-autogenous (SAG) mill.The project was completed on-time and on-budget with an excellent safety record. The Clarabelle mill beneficiates nickel-copper ore from various sources and companies and to …
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Grinding and processing. WEG offers the most reliable and efficient solutions for milling plants for ferrous and non-ferrous products with their experience of mill drive systems. In the heart of a processing plant, the ball and SAG mills must be driven by solutions that adapt to the characteristics of the minerals in line with the whole process.
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2019 July 14, 15:31 Africa SKF supplied locally manufactured mill pinion assemblies including in-house designed bearing housings as well as a Taconite sealing solution to a longstanding customer in the local grinding mill sector intended for a 22x14 ft. SAG mill at a gold project in Russia.
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Pinion Shaft is the key component in the transmission system of the mill, especially the large-scale SAG mill, AG mill and ball mill. It has strict requirements for material and manufacturing, complex process flow and high precision. Therefore, the selection, technology and manufacture of pinion shaft reflect a certain industrial level.
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P-F Curve Mill Gearing Diagram (with examples) When ingress and indentation starts (Plastic Deformation, Abrasion, Localized Overloading) — when detectable crack forms ~ 3mm with ECA — cracks relieved — functional failure. There two main points of the PF curve:
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Parts of SAG Mill to be lubricated: Trunion Bearing (feed end) Motor Bearings Gearbox Pinion Bearings Fig.1 : SAG mill Diagram Trunion Bearing (dis. end) 7. Lubricant Data: Masbate Gold Project's SAG mill uses Compounded Gear Oil as their main lubricant. But a different class of Gear oil is use in every operating system of the SAG mill.
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Ball mill： Ball mills are the most widely used one. Rod mill： The rod mill has the highest efficiency when the feed size is <30mm and the discharge size is about 3mm with uniform particle size and light overcrushing phenomenon. SAG mill: When the weight of the SAG mill is more than 75%, the output is high and the energy consumption is low ...
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SAG mill product feeds two parallel ball mills of 6.6 m×11.1 m (internal diameter×length), each with a 9.7 MW twin pinion drive. The ball mills are operated at a ball charge volume of 30–32% and 78.5% critical speed. The SAG mill trommel undersize is combined with the ball mills' discharge and pumped to two parallel packs (clusters) of ...
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The mill gear should be lifted by the pinion causing a downward pressure on the pinion shaft bearing. Mills are made either right or left "hand". There are two methods of identifying the "hand" of the mill. When standing at the feed end of the mill, and facing the mill, if the mill rotates clockwise, it is a right hand mill.
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Since the early 1980s, we have been designing and manufacturing Semi Autogenous Mill (SAG Mill) and Autogenous Mill (AG Mill) under the Fuller-Traylor brand. Semi-autogenous grinding uses a minimal ball charge in the range of 6 …
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As mentioned the Sag Mill was run for 8 days at its limit 5,500kwto 5700 kw and this is the time the high vibration started, I still have the motor suspect but the gearing pinion and girth gear did not look too bad.
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The biggest characteristic of the sag mill is that the crushing ratio is large. The particle size of the materials to be ground is 300 ~ 400mm, sometimes even larger, and the minimum particle size of the materials to be discharged can reach 0.1 mm. The calculation shows that the crushing ratio can reach 3000 ~ 4000, while the ball mill's ...
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Ball Mill / SAG Mill Wear Parts Cast replacement wear parts with improved wear life. 250-807-7999 [email protected] UNICAST.CA Drives, Gears, Pinions, Bearings Unicast ball mill drive systems, including gears, pinions, and bearings. BALL MILL DRIVES, GEARS, PINIONS, AND BABBITTED BEARINGS Accurate and customized to fit. With in-field ...
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This white paper focuses on the work carried out by Alphatec Engineering in the rehabilitation of the mounting system (concrete foundation, anchoring, and grout) of a pinion-bearing pedestal of an 8,5 m ø x 3,8 m semi-autogenous grinding mill …
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Inventory ID: 6C-HM03. UNUSED FL 36' x 24' (11m x 7.3m) Dual Pinion SAG Mill with 2 ABB 9,000 kW (12,069 HP) Motors for Total Power of 18,000 kW (24,138 HP)
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Dual Motor Sag Mills Beltconveyersnet. BALL MILL DRIVE MOTOR CHOICES - artec-machine com. The CCV ring motor gearless drive is used at Cadia 20 MW and Olympic Dam 18 MW It has been the industry standard for SAG mills above 13 MW capacity However pinion systems to 8 MW per pinion and dual motor systems with quadruple pinions extend the range of gear …
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a semi-autogenous (SAG) mill. AG/SAG mills are often used as the first stage in a two- or multiple-stage grinding process, where the second stage is carried out by the ball mill, but they can also be used as a one-stage grinder. The absence of, or ... Figure 2— A dual-pinion, ring-geared mill with ABB drive system
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Mill Pinion Gears. Our high torque, high precision integral and non-integral mill pinions are used in SAG, horizontal ball mill and rotary kiln applications across the globe. Book an appointment. Find out more about David Brown Santasalo. YouTube.
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Inventory ID: 6C-HM03. UNUSED FL 36' x 24' (11m x 7.3m) Dual Pinion SAG Mill with 2 ABB 9,000 kW (12,069 HP) Motors for Total Power of 18,000 kW (24,138 HP)
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For more information: continuously extends technical and performance frontiers of ring-geared mill drive technology to fit site requ...
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the mill builder can provide the gear designer with input power and output speed. The next step is the interface dimen-sions. Since the gear needs to turn the mill, it needs to have a bore larger than the mill outside diameter. The mill out-side diameter is a function of the grind-ing process selected. Autogenous mills
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the so-called "power at pinion", which is slightly lower than the gross power and relates to the power as measured at the shaft which drives the pinion gear in a gear-and-pinion drive. Apart from in pilot-scale ... power draw of an AG/SAG mill to drop can be gauged by switching the discharge mechanism choice in
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The obvious solution is to use more pinions, say, four per mill, with each pair coupled to the output shafts of a special single-input/double-output …
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Hi Observing high vibs on pressing and lifting pinion DE and NDE bearing on a ball mill. Motor and main GB drive are OK. Clear predominant gear mesh frequency is appearing in the spectrum along with harmonics and side bands. But 1st GMF is predominant. side bands with pinion speed is seen. no GG speed side band was observed Some of the vib data, spectrums and photos …
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The Ernest Henry SAG mill (11 MW) is currently the largest twin pinion single drive mill installed in Australia. Problems have been experienced with the twin pinion drive at Fimiston and with the ring motor at Cadia. At Cadia, excessive vibration and deflections in the drive stator were encountered during commissioning of the mill and later ...
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Jervois has advanced construction of the dry stacks tailing storage facility, the mill, SAG and ball mill foundations, and flotation building. The water treatment plant is expected to be completed in early December and has been water commissioned, while a pump back system moving water from the portal pump station to the treatment plant is ...
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